A typical maintenance management cycle begins with the planning of maintenance activities of all equipment in the plant. When the plan is executed, you monitor the adherence to plan with backlog and plan vs completion monitoring. Predictive, Preventive and breakdown maintenance can be done using this robust cloud-based framework for maintenance management. Periodically or in real time the executed maintenance is analyzed to identify repetitive breakdown reasons, MTBF trend, MTTR trend and % downtime. Maintenance related KRA are then plotted and monitored with help of this software. Scroll down to learn more...
Based on the analysis done, you can identify opportunities for improvement through root cause analysis. Maintenance management analytics is done on the basis of three areas which are:
The software enables recording of breakdowns, their analysis and completion with downtime calculation. It aids provision for entry of spares and manpower used in a breakdown. Further, it also maintains the equipment wise history with reports and graphs for MIS and KRA.
The software facilitates planning of maintenance activities with master data of equipment, PM activities with periodicity and schedules for preventive maintenance, generates reports on PM planned against completed.
It assists in generating MTBF, MTTR and % downtime analysis data with reports and graphs. These are generated using the breakdown data without any additional data entry. It enables plotting of trend analysis graphs for MTBF, MTTR and % downtime.
It helps in generating reports on maintenance planned and completion with backlogs, downtime analysis, KRA analysis and maintenance cost. It handles possible breakdown phenomenon for better analysis and control.
Make actions on maintenance elimination through root cause analysis followed by kaizen to eliminate the causes of breakdowns. Here again, the user enters data at various stages of kaizen and gets kaizen idea sheet as a report. It maintains a bank of all maintenance related kaizens.
User can carry out audits for Fire, safety, energy or any safety related audit with standard check sheet. It records non conformities during the audit and follows up for resolution with the help of generated reports. Keep your plant safe, and Protect customer’s confidence.