Driving growth using available infrastructure is the biggest challenge to having optimal operational efficiency. For manufacturing units, the pressures on Quality, Cost and Delivery are very high. Every customer wants products of the best quality, at a competitive cost and at the shortest delivery time. Properly maintained and always available production process without much stoppages will allow manufacturers to make products as per the demands of multiple products mixes and required quantity at the required time. Your production process can be more responsive to customers' demand and yet at the best efficiency with minimum losses. These are the goals of this cloud-based software! The software enables identification of weak area for improvements by regular OEE – Overall Equipment Efficiency and periodical losses analysis which is very useful for planning the corrective actions and maintaining the highest efficiency in operations. It consist of dashboards with advanced analytics and real time alerts provides a framework for proactive timely actions and precise data for management in decision support. Scroll down to learn more...
The software enables you create a manufactured products master with details of setups required for manufacturing. Then assign cycle to each setup equipment wise because one product setup may have different cycle times on different machines based on machine capability.
It helps you generate performance-related reports for monitoring the losses in operations and OEE are generated which help in identifying the weak area in operations and plan for corrective actions.
Enables you record details of shift time available, TPM time and get time available for manufacturing. The software helps you record the products manufactured on machines with details of time run for each product with quantity that are okay and those that are not.
This is a single parameter that gives an overall picture of the machine utilization and effectiveness. This module automatically calculate OEE of equipment based on the time duration of machine operation, expected production, actual production quantity, defective quantity and stoppages duration.
Enables you monitor man and machine hour efficiency for each machine and/or operator, and identify variations patterns for corrective actions.
There always exists a gap between expected production quantity and actual production quantity due to the stoppages in the production process. You can record these stoppages and derive the gap between theoretical production quantity and actual production quantity using this software.